Advantages of Coffee Capsules Filling and Sealing Machines
coffee capsule filling and sealing machines offer many benefits for efficient and high-quality coffee capsule production:
- Wide Application of Different Brand coffee capsulesThese machines are designed to fill and seal various coffee capsules available on the market, including Nespresso-compatible (plastic, aluminum, biodegradable), K-Cups, Lavazza, Illy, Peets, and Dolce Gusto.
- Capsules Sorting and FeedingFor empty coffee capsules like some Nespresso types, a capsule sorting and feeding machine ensures smooth and automated capsule delivery. A capsule elevator can further streamline this process by transporting capsules to the sorting system.
- High-Quality and Reliable ComponentsEquipped with high-strength and high-precision chainwheels, gearboxes, bearings, and dividing boxes, these machines ensure fast, stable, and accurate operation with an extended service life. High-quality pneumatic components maintain stable air circulation, preventing pressure fluctuations, reducing failures, and enhancing production capacity and machine longevity.
- Enhanced Hygiene and Product Safety
- UV Sterilization System: A built-in UV sterilization system provides a hygienic production environment for capsule manufacturing.
- Static Electricity Control: An electromagnetic storm system effectively mitigates static electricity during the powder packaging process, reducing packaging failures.
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- Second Strengthened Heat Seal: In the event of a first heat seal failure, a second strengthened heat seal eliminates the risk of defective products reaching the market.
- Online Weighing Device: Real-time data from an online weighing device is fed back to the PLC, allowing for the identification and automatic elimination of defective products, ensuring consistent quality.
- Roll Film Cutting and Sealing System: High-precision fine-tooth cylinder blades can simultaneously cut and seal roll film with minimal deviation (e.g., 0.1mm). An identification mark system and servo motor drive ensure high precision.
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- Accurate Filling: Features like auger fillers and servo motor controlled fillers ensure precise dosing of coffee grounds and consistent fill weight, often with minimal error margins (e.g., ±0.1g to ±0.3g).
- Optimal Coffee Freshness
- Nitrogen Filling Device: This crucial feature creates a low-pressure environment, ensuring that the residual oxygen content in the capsule is less than 2%. By sealing capsules with highly pure nitrogen, the freshness, aroma, and flavor of the coffee are preserved for extended periods.
- Automation and Efficiency
- Fully Automatic Operation: These machines are designed for fully automatic operation, from capsule feeding and powder filling to sealing and even box packaging, significantly reducing the need for manual intervention, labor costs, and human error.
- Discharging Over-Turning Device: Prepares capsules for subsequent packaging processes, such as bagging or cartoning.
- Automatic Output Counting: The machine automatically tracks and counts the output of finished capsules.
- Efficient Conveyor Systems: Seamlessly transition products post-production, ensuring stability and preventing capsule misplacement.
- Flexibility and Customization
- Peristaltic Pump Drop Filling Device: Ready for adding liquid flavors to capsules in the future, providing versatility for product innovation.
- Customizable Replenishment Systems: Options for screw and vacuum feeders cater to specific customer needs for automatic replenishment.
- Adaptable for Various Materials: Capable of working with different capsule materials, including plastic, aluminum, and biodegradable options, aligning with global sustainability trends.
- Adding Artifical Coffee Flavors/ Essence: adding extra pump into the auto Coffee capsule packaging machine could produce flavored coffee capsules like chestnut, fruit, chocolate…
- Remote Management and Connectivity